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100 MW HFO Fired CATERPILLAR Power Plant

ReflowX SKU: REF-3484

  • Total Price
  • Per Unit Price
    $8250000
  • Quantity
    1
  • Product Location
    Indonesia
  • Supplier
    ReflowX
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  • Availability (Lead Time)
    0-2 Weeks
  • Condition

    Used Surplus

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Description

General Plant Overview:

  • Plant Type: Heavy Fuel Oil (HFO) Fired Power Plant
  • Capacity: 100 MW (Megawatts)
  • Fuel Type: Heavy Fuel Oil (HFO)
  • Location: Customizable (Typically in regions where HFO is cost-effective)
  • Start-Up Type: Diesel or grid power to initiate plant operations (if necessary)

Turbine/Generator Specifications:

  • Turbine Type: Diesel or Gas Engine-based system (Caterpillar typically provides both options)
  • Engine Model: Caterpillar C280 series or similar, depending on plant configuration.
  • Engine Configuration:
    • Multi-cylinder, high-speed, four-stroke
    • Fuel-efficient design
  • Power Output: 100 MW (Nominal power output depending on configuration)
  • Fuel Consumption: Approximately 180-220 g/kWh depending on load, fuel quality, and operational conditions.
  • Fuel: HFO (Heavy Fuel Oil), but can also use lighter oils as a backup.
  • Compression Ratio: Typically between 12:1 to 17:1 depending on the engine series.

Engine Characteristics (Example - Caterpillar C280):

  • Number of Engines: Typically 4 to 5 engines depending on design (e.g., 5 x 20 MW engines or 4 x 25 MW engines)
  • Power per Engine: Around 20-25 MW per engine
  • Engine Speed: 1,200 to 1,800 RPM
  • Rated Voltage: 11 kV to 15 kV depending on design and load requirements
  • Frequency: 50 Hz or 60 Hz, depending on region
  • Number of Cycles: High cycle engines designed for continuous operation
  • Cooling System: Air or water-cooled based on design

Plant Components:

Fuel Supply System:

  • Fuel storage tanks (adequate capacity for HFO storage)
  • HFO pre-heating system (to maintain the appropriate viscosity for engine combustion)
  • Fuel filtration and supply system for ensuring clean fuel enters the engine

Exhaust Gas System:

  • High-efficiency exhaust gas treatment systems to reduce emissions (e.g., SCR for NOx, Electrostatic Precipitators, or Wet Scrubbers for particulate matter)
  • Chimneys and stacks to safely vent exhaust gases
  • Economizer for heat recovery from exhaust gases to improve plant efficiency

Cooling System:

  • Closed-loop cooling system or direct air-cooling system
  • Heat exchangers for maintaining engine temperature and efficient operation
  • Cooling towers if needed for water-cooled engines

Generator System:

  • Synchronous generators rated for 11-15 kV and 50/60 Hz output
  • Generator protection and control systems
  • Voltage regulators to ensure stable power output

Control and Protection Systems:

  • Advanced SCADA (Supervisory Control and Data Acquisition) system for monitoring and control
  • PLC (Programmable Logic Controllers) for automated engine control and plant operations
  • Protection devices for engine and generator systems (overcurrent, under/over voltage, overspeed, etc.)
  • Remote monitoring capabilities for operational troubleshooting and maintenance

Electrical Systems:

  • Power transformers (from 11 kV/13.8 kV to grid voltage)
  • Switchgear and protection relays
  • Power factor correction systems (if required)

Plant Efficiency & Operations:

  • Thermal Efficiency: Typically 40-45% depending on engine configuration and heat recovery systems (if any).
  • Operational Hours: Engine-based plants typically run at high availability (up to 90-95% depending on maintenance schedules).
  • Maintenance: Routine maintenance intervals of approximately 1,500 to 2,000 hours.
    • Major Overhaul: Every 15,000 – 20,000 operational hours.

Environmental Compliance:

  • Emissions Control: Designed to meet the local regulatory standards for emissions. This includes:
    • NOx Reduction: Selective Catalytic Reduction (SCR) or similar methods
    • Particulate Matter Control: Electrostatic Precipitators or Wet Scrubbers
    • CO2 Emissions: CO2 emissions are a direct result of HFO combustion, but emissions are managed within the limits of local environmental standards.

Auxiliary Systems:

  • Lubrication System: Automatic lubrication of engine components to minimize wear and tear.
  • Water Treatment System: For cooling and steam generation if required.
  • Fire Safety: Fire suppression systems in place for fuel storage, engine rooms, and other critical areas.

Plant Configuration:

  • Grid Connection: Designed to connect with the local electrical grid or operate in an isolated mode (off-grid) if necessary.
  • Load Following: The plant can provide base-load or peak-load capacity based on the needs of the grid or private consumers.

Dimensions and Weight:

  • Footprint: Varies depending on engine configuration and additional equipment.
    • Typical plants of this size can occupy approximately 1-2 hectares (10,000 - 20,000 m²).
  • Weight: Typically between 500-700 tons, depending on the number of engines, fuel system, and auxiliary equipment.

Operational Considerations:

  • Startup Time: Typically, the plant can be started within 10-30 minutes, depending on the engine type and pre-start procedures.
  • Load Acceptance: The engines can accept full load within minutes after startup.
  • Operational Flexibility: Able to provide both continuous (base-load) and intermittent (peak-load) power based on demand.

Warranty and After-Sales Support:

  • Warranty: Typically comes with a 1-2 year warranty depending on the manufacturer and specific plant design.
  • Service & Parts: Caterpillar offers comprehensive after-sales support, with regular servicing, parts, and technical assistance.

Summary of the 100 MW HFO Fired Power Plant (Caterpillar):

  • Capacity: 100 MW
  • Fuel: Heavy Fuel Oil (HFO)
  • Number of Engines: 4-5 Caterpillar C280 or similar
  • Power Output per Engine: 20-25 MW
  • Total Efficiency: ~40-45%
  • Emissions Control: SCR, Electrostatic Precipitators, or Wet Scrubbers
  • Start-Up Time: 10-30 minutes
  • Operational Hours: 1,500-2,000 hours between maintenance

Supporting Documents

General Terms

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  • Buyers should verify quantities and conditions upon delivery.
  • After successful engagement, both buyer and seller manage communication for payment terms and delivery schedule.
  • All parties agree to adhere to ReflowX Terms and Conditions in transactions.
  • Buyers can request value-added services such as pre-purchase inspections, Expediting & Delivery Services through ReflowX. Contact us!
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